Modula MG - HC

Modula HC (Horizontal Carousel) — is a specially designed automated storage system for intensive picking in distribution centers and production sites. The system is based on the "goods-to-person" concept, which delivers the required bin directly to the operator, completely eliminating time wasted on searching and moving around the warehouse.

• Exceptional productivity and accuracy: By working in "pods" (groups of 2–4 carousels), the system allows up to 550 operations per hour. Integrated visual aids, such as LED indicators and graphic tablets, minimize the risk of human error, ensuring a picking accuracy of over 99%.

• Space optimization and fast ROI: The model is ideal for facilities where vertical space cannot be used, while providing maximum density and organized storage. Investments in Modula HC pay off in the shortest possible time — the average ROI is between 6 and 18 months.

• Safety and ergonomics: The system is designed to the highest safety standards and is equipped with high-speed automatic doors made of impact-resistant polycarbonate, as well as obstacle detection sensors. This guarantees operator comfort and prevents any contact with moving parts of the equipment.

• Flexibility and technology: The distance between shelves is easily adapted to a changing assortment, and the configuration of the carousels can be adjusted to the architectural features of the premises. Modula WMS software provides full inventory control in real time and easy integration with the company's ERP systems.

Modula is a visionary company, with the digitalization of processes as one of its core strengths. Over the years, it has opted for 100% Modula production according to a robust strategy of automation of production lines and insourcing of manufacturing and process know-how. This has made the company stronger in terms of product quality, market competitiveness, and process knowledge.

Modula has chosen to focus on the vertical production of a single type of product and has always dedicated significant resources to research and development. Consequently, it has developed a wide range of models and configurations at its warehouses. Foresight in investment has resulted in the dedication of over €150 million to state-of-the-art production facilities in Italy, the United States, and China.

Production Process

Everything happens automatically. Starting with the cutting of panels directly from rolls of sheet steel, production moves swiftly through to finished components. The flow of single parts, kits, or batches depends on specific orders. Production is managed just-in-time and monitored step-by-step by the proprietary MPS (Modula Production System) software.

This software manages requirements linked to sales orders and provides full control over the progress of each order via an integrated barcode reader system. MPS communicates with MRP and ERP systems for the automatic scheduling of work requests. This interconnection via robots and software allows for reduced costs, increased productivity, and real-time control.

Why Modula?

1. 30+ years of experience in the development of automatic storage solutions.

2. Work completed for over 20,000 clients and major brands across various sectors.

3. Belief in the vertical project since the ’80s, with constant product improvement.

4. Profound software knowledge, enabling integrated and customized solutions.

5. Collaboration with numerous partners for integrations: from anthropomorphic robots to AMRs, AGVs, and conveyors.